UTICA BOILERS JE Installation Manual

JE SeriesCast Iron Commercial Natural Gas Steam BoilerINSTALLATION, OPER ATION & MAINTENANCE MANUAL P/N# 240010349, Rev. B [02/2014]An ISO 9001-20

106. In calculating free area using louvers, grilles or screens for above, consideration shall be given to their blocking effect. Screens used shall

11Flue Connection And Venting - ContinuedSimple vent system consists of 6-foot minimum vertical rise immediately off draft-hood, as shown in Figure 3.

12Removing Existing Boiler From Common Venting SystemWhen existing boiler is removed from common venting system, common venting system is likely to be

13CD EFlue OutletsReturnReturnSupply SupplySupplySupplyWater LineFloor LineChart 4Boiler Model No.Water Content in GallonsShipping Weight Lbs.A Jacke

14Base Assembly300, 400 and 500 boilers are the basic models. • 300 model has (6) burners• 400 model has (8) burners• 500 model has (10) burners Combi

151. When starting section assembly, clean nipples and nipple ports. 2. Coat nipples and nipple ports with Hercules Grrip or other good sealant. See F

16Draft HoodDraft hood notched to t over sectionsJ-bolt & nut attach to front of hoodDraft hood clean-out coversAttaching Draft Hoods1

17Installing Boiler Jacket PanelsNOTICEStart jacket assembly at left side.1. Attach lower jacket end panel (left) to two Z-bars on base end closures t

184. Position top/front intermediate panel so back edge of top hangs on adjustable clips on front of draft hood(s); A. Left edge hangs on bracket on

19Figure 19INSTALLATION – ASSEMBLYFigure 20Figure 21NOTICEManufacture recommends assembling jacket panels after piping is completed. Skip step 7 proce

2 SAFETY SYMBOLSKEEP THIS MANUAL NEAR BOILER.RETAIN FOR FUTURE REFERENCE.CAST IRON HOT WATER OR STEAM BOILERDANGERIndicates a hazardous situation whic

20INSTALLATION – ASSEMBLYFigure 22A 11. Position top of rear jacket panel(s) to draft hood bafe ange. Secure with (2) #10 x ½” screws. Secure bottom

21INSTALLATION – ASSEMBLYNOTE: Attachment of control access jacket panel can wait until controls have been mounted to front jacket panel.Figure 25Figu

22INSTALLATION – ASSEMBLYFigure 27Figure 28AFigure 28BControl Mounting And InstallationElectrical controls, J-box, etc. can be mounted on either left

23INSTALLATION – ASSEMBLYFigure 30Figure 295. Connect plugs on harnesses. See Figure 29. 6. On multiple base boilers, mount remaining control panels

24Figure 31 shows end section and provided tappings. Tappings are same in both right and left end sections. OPENING SIZE STEAMA 4” Supply and ReturnB

25TO RETURNCITY WATER SUPPLYCITY WATER SUPPLYWATERLINEATO RETURNWATERLINEA1.1/267 SERIESCUTOFFWATERLINENO. 150ORNO. 93STEAM BOILERS - SERIES SBOILER T

26STEAM BOILER PIPINGBOILER PIPING Figure 34Install Safety Valve As Close To Boiler As PossibleSTEAM BOILER PIPING See Figure 34• Full size steam he

27BOILER PIPING Figure 35 - High Steam Quality Drop Header Piping Arrangement20” MINNote: Single Main Riser May Be Used.Optional Location for Make-up

28Gas Supply Connection, Natural Gas Only1. Use piping materials and joining methods acceptable to authority having jurisdiction. In absence of such

29Electrical Wiring1. Electrically bond boiler to ground in accordance with requirements of authority having jurisdiction. Refer to National El

31) Ratings are at sea level to 2,000 feet. For altitudes above 2,000 feet, reduce all ratings 4% for each 1,000 feet above sea level2) Net steam rati

30LOW VOLTAGE WIRINGWIRING DIAGRAMSCommercial Boiler, 1, 2 & 3 Base

31System Troubleshooting1. Set thermostat or controller above room temperature and observe system response.2. Establish of system malfunction or devia

32Ignition Cable Verication1. Cable must not run in continuous contact with a metal surface or spark voltage will be greatly reduced. 2. Connections

33BOILER FLUE PASSAGEBurner And Pilot FlameManufacture recommends ue passages, burner adjustments and operation of boiler controls be checked once a

34Cleaning The Steam BoilerSteam boilers must be cleaned prior to use in order to ensure efcient operation. Grease, oil, sand and dirt cause scum to

35YESNOYESYESYESYESNONOYESPull ignition lead and check spark at module.NOTE: Before troubleshooting, familiarize yourself with startup and check proce

UTICA BOILERS2201 Dwyer Avenue Utica NY 13501web site: www.ecrinternational.comIMPORTANTIn accordance with Section 325 (f) (3) of the Energy Policy an

4SHIPMENT CHECK LISTFor further component information see Parts, Kits and Optional Accessories Manual provide with your boiler see pages listed.*

5ACCESSORY CARTON CHECK LISTACCESSORY CARTONPARTS DESCRIPTION PART NO.BOILER MODEL NUMBERS AND QUANTITIES300 400 500 600 700 800 900 1000 1100 1200 13

6Safety InformationIMPORTANT: Read the following instructions COMPLETELY before installing!! WARNINGFire, explosion, asphyxiation and electrical shock

7Combustion AirProvide combustion and ventilation air in accordance with the section “Air for Combustion and Ventilation”, of the National Fuel Gas Co

8COMBUSTION AIR REQUIREMENTS – Chart #3(MINIMUM SQUARE INCHES OPENING)MODELNUMBERBOILERMODULES*UNCONFINED AREA **CONFINED AREAOUTSIDE COMBUSTION AIROU

9Important Vent-Piping Note: Sloped vent pipe at least 1/4” for every 1’ to the vent terminal.1. Provide combustion and ventilation air in accordance