UTICA BOILERS SW Series II Installation Manual

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SW SERIES 2
OIL FIRED DIRECT EXHAUST
CAST IRON BOILER
INSTALLATION, OPERATION &
MAINTENANCE MANUAL
P/N# 240009678, Rev. B [02/2013]
An ISO 9001-2008 Certified Company
Model
SW3065
SW4100
SW5125
Tested For 75 psig
ASME Working Pressure
Manufactured by:
ECR International, Inc.
2201 Dwyer Avenue, Utica NY 13501
web site: www.ecrinternational.com
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Summary of Contents

Page 1 - SW SERIES 2

SW SERIES 2OIL FIRED DIRECT EXHAUSTCAST IRON BOILERINSTALLATION, OPERATION & MAINTENANCE MANUAL P/N# 240009678, Rev. B [02/2013]An ISO 9001-2008 C

Page 2 - DIMENSIONS

10OPTIONS UTILIZING 3/4" TAPPINGFigure 8 - Optional Location For Air VentFigure 9 - Optional Location For Expansion Tank (Non-Diaphragm Type)

Page 3 - WARNING

11Install Oil tank and piping in accordance with the National Board of Fire Underwriters and in absence of such regulations in accordance with authori

Page 4 - INSTALLATION

12Install electrical wiring in accordance with requirements of authority having jurisdiction, or in the absence of such requirements, NFPA 70: Electri

Page 5

13ELECTRICAL WIRINGFigure 13 - Wiring Diagram For Oil Fired Boilers With Tankless Heater And Beckett Burner

Page 6

14Sequence of Operation - Tankless• Thermostat will activate, completing circuit to limit control.• Circulator motor starts and power is switched to l

Page 7 - Figure 5

15Venting system should be inspected at start of each heating season. • Check vent pipe from boiler to termination cap for signs of deterioration by r

Page 8

16Check Safety Control Circuit after burner adjustments have been made for satisfactory performance.INSTRUCTIONS TO OBTAIN PROPER OPERATION OF THE BOI

Page 9

17Instructions for Opening Burner Swing Door1. Turn off power to boiler.2. Allow boiler to cool down.3. Disconnect power cable at factory supplied bur

Page 10 - Figure 9

18RATINGS AND DATATANKLESS WATER HEATER CAPACITIESBOILER MODEL NUMBERINPUT RATE G.P.H.TANKLESS HEATER NUMBERTANKLESS HEATER CAPACITY INTERMITTENT DRAW

Page 11 - OIL TANK AND PIPING

19Inspect Chimney and Flue pipeInspect and Clean ApplianceInspect Oil Line - Size/LeaksInspect Electrical ConnectionsInstall New FilterRoom Make-up Ai

Page 12 - ELECTRICAL WIRING

2DIMENSIONSBOILER NO.A LENGTH OF FLUSH JACKETB FRONT OF CASTING TO CENTER LINE OF FLUE OUTLETC DIAMETER OF FLUE OUTLETSW3065 17 7/8" 11 1/4"

Page 13

SWOIL FIRED DIRECT EXHAUSTCAST IRON BOILER

Page 14

3TABLE OF CONTENTSDimensions ...

Page 15 - OPERATING INSTRUCTIONS

4InstallationInstallation shall conform to requirements of authority having jurisdiction or in the absence of such requirements, NFPA 31: Installation

Page 16

5CONNECTING SUPPLY AND RETURN PIPINGCirculators in following illustrations are mounted on system supply side, mounting on system return side is also a

Page 17

61. Typical installation using circulators shown in Figure 1.2. Typical installation using zone valves shown in Figure 2.3. Hot water boilers installe

Page 18 - RATINGS AND DATA

7CONNECTING SUPPLY AND RETURN PIPINGFigure 4 Figure 5 Check local codes for maximum from fl oor or allowable safe point of dischargeCheck local codes f

Page 19 - SERVICE CHECK LIST

8CONNECTING SUPPLY AND RETURN PIPINGA. Chilled medium must be in parallel with the boiler.B. Use appropriate valves to prevent chilled medium from e

Page 20 - CAST IRON BOILER

9RECOMMENDED PIPING FOR BOILERS EQUIPPED WITH A P3 OR T4 TANKLESS HEATER• An automatic mixing valve must be installed on the outlet of the domestic co

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